Tapping Speed, Feed and Lubricant for Taps
Recommended TAP tapping speed feed & lubricant for aluminium brass bronze copper iron alloy plastic by The Tap & Die Co, London, UK
Speeds for machine tapping using HSS taps (guidelines shown below) |
MATERIAL |
FEED SPEED (SFM) |
LUBRICANT |
Aluminium |
70-90 |
Soluble oil |
Aluminium alloy |
50-70 |
Soluble, light base or lard oil |
Brass |
60-100 |
Light base oil |
Bronze |
30-40 |
Light base oil |
Copper |
60-80 |
Light base oil |
Gun metal |
50-60 |
Soluble, light base or lard oil |
Grey cast iron |
30-60 |
Dry or soluble oil |
Alloy cast iron |
15-30 |
Sulphur based oil |
Malleable iron |
20-40 |
Soluble or sulphur based oil |
Magnesium alloy |
50-70 |
Soluble oil or parafin with lard oil |
Nimonic alloy |
10-12 |
Very high pressure cutting oil |
Plastics |
50-70 |
Dry, freeze spray, liquid soap |
Mild steel |
30-50 |
Sulphur based oil |
Carbon steel to 4% |
20-40 |
Sulphur based oil |
Carbon steel to 7% |
20-30 |
Sulphur based oil |
Carbon steel to 7%+ |
15-25 |
Sulphur based oil |
Steel alloys to 60T |
15-25 |
Sulphur based oil |
Steel alloys to 60T+ |
10-15 |
Sulphur based oil |
Stainless steels |
10-20 |
Sulphur based oil |
Tool steels |
15-25 |
Sulphur based oil | |
There are many variables that can affect tapping speeds - experiment to find the ideal.
A good rule is to start at a slow speed and work up to a faster speed
Tapping speeds (RPM=Revs per minute) can be calculated:-
RPM = Feed speed (SFM) divide by 0.26 x tap OD(outside dia) Tapping speeds are determined by many factors, main ones being:
a) thread pitch
b) material being tapped
c) depth of thread
d) hole depth
e) hole type: ‘through’ or ‘blind’
f) lubricant quality and flow rate
Tapping speeds should be decreased if:-
a) ‘bottom’ lead is used or ‘spiral-flute’ taps are used
b) lubricant is poor, or flow is restricted
c) thread depth percent increases
d) thread pitch is coarse
e) if cutting ‘taper-threads’ (50 percent normal speed)
f) if cutting ‘Acme’ or ‘Trapezoidal’ threads (40 percent normal speed)
Tapping speeds can be increased if:-
a) thread depth decreases
b) thread pitch is fine
c) coolant flow and quality is good
d) spiral-point taps are used
The Tap and Die Company website has a lot of other very useful 'Technical’ Data & Information for you to view
